Customize Car Battery Production Full Automatic Prismatic and Lithium Assembly Line

• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Transport Package: Wooden Box
• Model NO.: T-JR2R-01
• Specification: OEM, ODM
• Trademark: ANWHA
• Origin: China
• Production Capacity: 100 Pieces/Year

Product Description

Product Description

1. Automated Battery Cell Assembling Design Requirements

1.1.1  Project Overview
This project is a module and battery system production line, which is a turnkey project, including design, manufacturing, transportation, installation, debugging, training, co-production, after-sales service, etc. It includes the production assembly and testing of modules and systems.

1.2.2 Overall Production Line Requirements
1) The first-phase production line - single line 7PPM (Processing cells per minute, including OEE), OEE: 85%; prototype module: 12 cells
2) Equipment failure rate: ≤2%


1.2 Flow Chart:





2. Program Layout - Layout-Module Assembly 


 

 

3. Function Module Introduction
 

3.1   Cell handling and stacking 

Cell pre-stacking







3.4 Introduction of safety fence:

 

1. The design, manufacture and control of the safety fence comply with the relevant national regulations on production safety to ensure the safety of the production process.

2. Protective fences, fences, safety nets and other facilities are set up in places where human or machine damage may occur, and necessary interlocking protection is carried out. The safety door lock should be interlocked with the system. The safety door is self-locking and cannot be opened when the production line is working.

3. Entering the security door operation process: apply for entry - the robot and other equipment are parked in a safe position - the security door is opened - enter the security door.

4. Operation process for resuming production: go out of the security door - confirm that there is no one in the equipment area - close the security door, enter the recovery password, and the security door is self-locking - the equipment is operating normally.

3.5 Insulation withstand voltage test station:

Before welding, the insulation test involves pressing all probes against the comprehensive test mechanism. Then, the relay switches between the cells for insulation testing between them. Following this, the procedure entails series connections of all positive poles and subsequent series connections of all negative poles after the insulation test between them. Finally, an insulation test is conducted between the series-connected positive poles and the housing, as well as between the series-connected negative poles and the housing.

3.6 Insulation withstand voltage test station:detailed description of the equipment:

1. Operational Procedure: First, the tray is raised and positioned, then the shell probe is pressed against either the end plate or the side plate. Following this, the relay of all cell positive probes is closed, ensuring insulation between the positive electrode of each cell and the shell. Subsequently, the positive electrodes of all cells are segmented into two groups: odd-numbered and even-numbered, for testing insulation between them.

2. Model Replacement Strategy: To implement the model replacement, a coordinate system is established based on the arrangement of cells corresponding to the pallet layout. A coordinate program for formula skipping steps is invoked prior to model change. After a successful first-piece test, production mode proceeds with the new model in place.
   Welding Inspection section

3.7 Welding Inspection section
 

 Automatic welding inspection & Manual welding Inspection &  Laser coding & Test isolation resistance of cell module

1 the R5 robot carries CCD and line laser to inspect the quality and size of the module after welding
2. The pallet flows into , and the welding quality is visually inspected manually
3. The pallet flows into , and the laser coding machine performs coding on both sides of the end plate
4.The pallet flows into , the probe is pressed under the mechanism, and the module is tested for insulation and voltage resistance
5,,The pallet flows into , and the robot at the station grabs it after waiting

Key euipment:

Packaging & Shipping

 

 

Certifications

 

Company Profile

Anwha (Shanghai) Automation Engineering Co., Ltd. is a high-tech enterprise focusing on providing one-stop solutions for Factory Automation. The company was founded in Pudong, Shanghai in 2011. After 12 years of rapid development, it has had mature intelligent and high-precision assembly technology and testing technology, and integrated efficient logistics warehousing, with quality traceability and information management systems. The company's solutions have been widely used in automotive powertrain, new energy vehicle powertrain, auto parts, carbon fiber material preparation, aircraft manufacturing and other fields. In June 2019, Anwha joined Shanghai Electric Group, on the larger platform, where we fully release synergistic effect of the powerful combination. What's more, we hope to facilitate the transformation of manufacturing industry in China and the world as a whole by the aid of automation and intelligent technology based on our the new platform offering automation technology and service with the combination of production development and system integration service which integrates factory automation software with hardware systems as well.

FAQ:

Q1: How about the after sale service?
A : For assured quality all products, we check all products' quantity twice. The first time is end of production, the second time is before packing into cartons. If any negligence or accident about our goods, after received goods within 10 days, please don't worry to contact us at any time. We will reply you in 24 hours and let you choose solutions to meet your satisfactory.

Q2:Do you have a CE/ISO certificate?
A : Yes.

Q3: How should we do if we don't know how to do it?
We will provide detailed instructions and professional installation and debugging. This AGV will integrate seamlessly into the production line.

Q4: When the machine can't work well, what should I do?
A : 1. The engineer is online for 24-hours, they can check the problems and then give you solution way very soon.
2. All our machines have one-year warranty. If there is any problems of machine parts under " normal use", new machine parts will be sent to you but your side should pay the shipping cost.
3. Operation CD and manual will be offered along with machine,ensuring you can operate the machine easily.